wheat flour production line

Wheat Flour Production Line

The wheat flour production line is a production line that crushes wheat grains, grinds them gradually, scrapes off the bran from the endosperm part, and grinds the endosperm into flour of a certain fineness. According to the different production processes and equipment, the working methods and ways are different, mainly as follows, cleaning: to separate the endosperm from the wheat husk and wheat embryo; milling: due to the tight and tough tissue structure of wheat husk, and the relatively loose and soft tissue structure of wheat endosperm, under the same action of pressure, shear force and cutting force, the size of the particles of the two milled wheat flour will be different; sieving: to separate the different sizes of the Sieving is to distinguish the different particle sizes of cortex powder and endosperm powder, so as to achieve the purpose of removing bran and keeping powder.

Wheat cleaning machines

Wheat cleaning equipment in a complete wheat flour production line includes vibrating sieves, rotary sieves, de-stoners, cleaners, tempering machines, and more. In order to ensure the profitability of wheat flour milling business, it is recommended to equip the mill with wheat cleaning equipment

Wheat flour mill machines

Wheat flour mills usually have wind mills, high sifters, cleaners, bran mills, and impact dehullers. These machines are essential to ensure the automation and efficiency of the flour production process.

wheat flour production line

Wheat flour packaging machine and auxiliary equipment

Produced wheat flour is usually packaged and stored and sold using automatic quantitative packaging machines. In flour mills, bucket elevators and screw conveyors are the most commonly used equipment for material transportation.

Productivity selection of wheat flour production line on demand

PINGLE produces 10~300TPD Wheat Flour Mills

► 10~30TPD Small Wheat Flour Mill

► 30~150TPD Medium Wheat Flour Production Line

► 10~300TPD large wheat flour milling plant

PINGLE's Wheat Flour Production Line Advantage

1. Mill rollers are well manufactured and manually controlled.

2. Large flour mill complete set adopts various configuration for different users to choose. Streamline design, reasonable layout, beautiful and generous.

3. It can be installed on the steel frame structure or in the concrete building.

4. Large flour mill process is advanced and flexible in adjustment.

5. Good after-sales service and sufficient supply of spare parts for large-scale flour mill complete sets of equipment.

How dose wheat flour mill in production line

wheat flour machine

wheat flour mill machine

wheat flour mill machinery

wheat milling machine

wheat flour mill production line design and layout

wheat flour production process

The first stage is to wash the wheat or other grains thoroughly. This is because it contains foreign matter such as small stones, rocks, seeds or other substances. If the wheat is not clean, it may damage the flour mill. The cleaned product is then passed through a suction machine that sucks out any material that weighs less than the wheat grain and may have escaped the first stage of cleaning.

The cleaned wheat is analyzed by physical and chemical grading, and the cleaned wheat is sampled for its protein content, and the highest protein blend is taken to produce a high quality wheat flour.

Wheat is processed in flour mills to obtain different grades of wheat flour. They are categorized according to protein content and use.

Great precautions are taken during the production process in flour mills to ensure that the best quality flour is produced. Each process is carried out by a qualified team to ensure a high level of hygiene measures are taken.

FAQ

what is wheat flour production line

A wheat flour production line is an integrated system that combines various machines and processes for transforming raw wheat into fine quality flour. This line typically involves several stages from initial cleaning and conditioning of wheat, milling, sifting, to final packaging. The main goal of this production line is to produce wheat flour that meets specific standards and requirements for baking and other culinary uses.

Where does wheat flour come from?

Wheat flour comes from the grinding of wheat, which is a staple grain cultivated worldwide. The cultivation of wheat varies across different climates and geographical regions. After harvesting, the wheat grains are processed in milling facilities, where they undergo cleaning and conditioning before being ground into flour. This process ensures that the flour is free from impurities and ready for consumption or industrial use.

How is flour made step by step?

Step 1: Cleaning and Conditioning
The first step in making flour is the cleaning of wheat grains to remove impurities such as stones, dirt, and other grains. After cleaning, the wheat is conditioned by adding water to soften the outer layers, making it easier for separation in later stages.

Step 2: Milling
The conditioned wheat is then passed through a series of rolling mills, which gradually reduce the grain into smaller particles. This process can involve several passes through the mills to achieve the desired fineness.

Step 3: Sifting
After milling, the flour undergoes sifting to remove the bran and germ, leaving behind the fine, white endosperm. This sifting process may occur multiple times, with each pass through different sizes of sieve to ensure uniform particle size.

**Step 4: Bleaching and Enriching (Optional)**
Depending on the intended use, the flour may then be chemically bleached to improve its color and appearance. Additionally, it can be enriched by adding vitamins and minerals that may have been lost during milling.

Step 5: Packaging
The final step involves packaging the flour in bags or containers for distribution and sale. The packaging is designed to protect the flour from moisture and contaminants, ensuring it remains fresh until it reaches the consumer.

What is the process of wheat flour production?

The common method of producing wheat flour in the world at present is to break the wheat grain, grind it gradually, scrape off the bran of the endosperm part, and grind the endosperm into flour of a certain fineness. Separate the endosperm from the wheat husk and wheat germ. Because the wheat hull tissue structure is tight and tough, while the wheat endosperm tissue structure is relatively loose and soft, under the same pressure, shear force, cutting force, the size of the particles of the two after grinding will be different. Sieving is to distinguish the different particle size of the cortex powder and endosperm powder, so as to achieve the purpose of removing the bran and keeping the powder.

How much wheat flour from 1 kg of wheat?

From 1 kg of wheat, you can typically expect to produce approximately 750g to 800g of wheat flour. This yield, known as the extraction rate, can vary depending on the type of wheat used, the milling process, and the desired quality of the flour. Higher extraction rates may include more of the bran and germ, resulting in whole wheat flour, while lower extraction rates produce more refined, white flour.

What is the difference between flour and wheat flour?

The term "flour" is a general term used to describe a powder made from grinding grains, seeds, or nuts. Wheat flour, specifically, is the product obtained from the grinding of wheat. There are various types of flour, such as rye flour, rice flour, and almond flour, each derived from different sources. Wheat flour is widely used in bread making, pastries, and other baked goods due to its gluten content, which imparts elasticity and strength to dough.

Which part of the plant is used to make wheat flour?

The part of the wheat plant used to make wheat flour is the seed, commonly referred to as the wheat kernel or grain. The wheat kernel is composed of three parts: the bran (outer layer), the germ (embryo), and the endosperm (nutritive tissue). In the milling process, these components can be separated or combined in various ways to produce different types of wheat flour. For example, white flour is primarily made from the endosperm, while whole wheat flour includes the bran, germ, and endosperm.

how does wheat flour production work?

Cleaning: Wheat grains are cleaned to remove impurities like dust, stones, and other unwanted particles.

Conditioning: Grains are then conditioned by adding water to soften the outer layers for easier separation of the kernel components.

Milling: The conditioned wheat is milled through rollers that progressively reduce the size of the grain. The milling process grinds the wheat and separates the kernel components.

Sifting: The milled product is sifted to separate the flour from larger bran particles and germ. This can be done multiple times to achieve the desired fineness and purity.

Bleaching and Enriching (Optional): Some flours undergo bleaching to improve their color and texture. They may also be enriched by adding vitamins and minerals.

Packaging: The final flour product is then packaged in bags or containers for distribution and sale.

What is the cost of wheat flour production line?

The price of a complete wheat flour production line is determined by the combination of wheat flour production equipment. The price of a small wheat flour mill is around US$ 3,000, while the price of a complete small to medium-sized flour mill is around US$ 10,000 and above. The price of a complete wheat flour production line is determined by the type of machine and the corresponding cleaning equipment.

How can I ensure the efficiency of my wheat flour production line?

Flour milling equipment is a high degree of automation, in the process of wheat processing, the use of more frequent, wear and tear is more serious, so it is very likely that the temperature will rise, when there is a high temperature, we need to solve the problem, otherwise our flour milling equipment will be interrupted, the development of our production is a great threat. Flour milling equipment flour mill temperature is high, may be because the equipment is not enough lubrication effect, friction times increase caused by, so we need to carry out appropriate sealing and lubrication, reasonable lubrication and sealing in order to ensure that the normal operation of the equipment, at the same time, good maintenance, but also to make it a longer life, saving production costs.

How to solve the low output of wheat flour production line?

Wheat flour mill The reasons for low production are many, here we list the three main reasons for low production of wheat flour mill.

Wheat grain uniformity: when the grain size of wheat milled by the flour mill varies greatly, it will cause some small wheat grains not to be milled, and the output will drop.

Grinding mesh is too high: Because the required mesh of flour is too fine, it increases the carrying capacity of the flour mill, and the flour screening behind it also increases the carrying capacity of the sieve, so it causes the flour yield to decrease and the time to lengthen.

High moisture content: Wheat moisture content is too high, which will also cause the decrease of flour yield.

How to control the quality of wheat flour produced by wheat flour production line?

During the milling process, the quality of the processed flour will be different according to the different adjustments of the sieves: more sieves, fine flour, less sieves, coarse flour. In addition, the two rollers have a large gap, the processed flour particles are larger, and the flavor is stronger; the two rollers have a small gap, the processed flour particles are smaller, and some of the nutrients in the middle will be destroyed under the action of mechanical force and high temperature, such as carotene. In order to improve the nutritional value of flour, it is recommended to use low-speed and low-temperature milling, although the efficiency will be reduced, but the low-speed milling can fully retain the nutrients contained in wheat grains, and the structure of flour grains will not be affected by the heating, so as to retain the original nutrients and taste of wheat. Whether the flour processed by the machine is delicious or not, in addition to its rotational speed, is also closely related to the flour milling accessories of the complete sets of flour milling equipment.