We are a leading manufacturer of automatic flour milling plants, automatic wheat flour mill, flour mill and automatic flour mill from China - PINGLE
Many people aspire to start their own flour milling business but often worry about capital and technology. The small flour mill machinery we offer can help some of them solve this problem.To produce high-quality wheat flour and effectively reduce the cost of setting up a flour mill, rice flour or maize/corn meal, flour mills will use advanced flour milling equipment and systematic procedures to manufacture flour.
PINGLE is a comprehensive company specializing in manufacturing grain and oil processing equipment. We supply flour milling machines and flour mills with exquisite technology and reasonable price, which have won unanimous recognition from our users. Our flour mill machinery is compact, easy to operate, and maintain, with short setup time and low noise, while we provide prompt after-sales service, coupled with high output, good quality and low power consumption to ensure its good performance.
---Advanced flour mills,good quality
--- Capacity 50-300T/h
--- Final product flour and grits
-- Certificate ISO BV CE
---Professional skills,all-related services
---High quality and efficiency technology
---Complete production line,quick delivery
---20 years experience in flour mill industry
---Best solution for wheat and maize processing syste
---The biggest flour mill machine manufacturer and exporter in China
---Exporting to more than 40 countries with a presence world wide
Send a quote now for detailed information on project cost, process design and equipment layout!
Production of raw materials varies
Wheat is the third largest cereal after maize and rice. There are many different types of wheat flour available in the world and the demand for flour is increasing. Today's flour market is very promising and therefore it is profitable to establish wheat flour mills.
Complete sets of wheat flour milling equipment can be adjusted to the size of the grain to be processed (e.g. corn, wheat, etc.) and to the different requirements for the thickness of the grain to be processed, in order to meet the requirements of different users. It can completely remove the dust and debris falling with the grain particles, with high efficiency in manufacturing cost and low energy consumption
If you want to know the details of wheat milling machine, please contact us directly (related products -Wheat Flour Milling Plant)
milling wheat flour type
Maize Flour Mill is used for grinding or milling of corn or maize, which consists of corn processing equipment (e.g. corn sheller, corn polishing machine, germ extractor, new type of ultra-fine maize grits machine, etc.) and general equipment for food processing (e.g. elevator, density maize de-stoning machine, flat sifter, grinder, flour washing machine).
It adopts all-dry technology to ensure that the extraction and quality of flour and grits meet or even exceed national standards.
The finished products are grade corn flour, grade corn grit, corn bran and so on. The whole set of equipment has advanced technology, high precision, high specification, reasonable layout, low consumption, high extraction rate and good quality. The production line can be widely used in food industry.
We also provide tailor-made corn flour milling equipment according to customers' unique needs. As one of the best manufacturers and suppliers in the flour milling field in China, we are always available to provide corn milling equipment to markets all over the world. Of course, our technical team also helps our customers design the necessary auxiliary systems for steel silos, cement silos and corn milling projects on the factory floor.
maize flour type
Different application industries
Commercial flour machinery and equipment requires less capital, but the profit margin is relatively small. Thus, the business of commercial flour mill is flexible and you can adjust the output as per the market demand. In addition, the whole operation is also relatively easy and simple, almost all adults can use it.
Due to the complexity of the milling process and the advanced milling machinery, it is inevitable that the investment in large-scale industrial flour mill projects is huge. However, the profit isstill good in most cases because there is a high demand for wheat flour all over the world, especially in some regions such as India, Egypt, Algeria, Italy, Brazil and so on. Large industrial flour mills can be automated and continuous. Flour production, from raw material to packaged flour.
Scale of production
Generally speaking, there are two kinds of flour milling enterprises: small-scale and large-scale. When choosing between small-scale or large-scale, your specific conditions should be fully considered. Here, we will analyze small-scale flour mill and large-scale flour mill for your consideration.
With a small footprint and low investment, small flour mills can process a wide range of crops and thus have been a great help to many farmers or small businessmen for commercial use or home use. Firstly, small flour mill machinery requires a small amount of capital, but the profit margin is relatively small.
It works well in two modes, one is to collect a certain amount of milled grains and the other is to produce flour mills. Thus, small-scale flour mill business is flexible and you can adjust your production according to the market demand. Moreover, the entire operation is relatively easy and simple, and hence almost all adults can use it.
Reduced investment. The investment per unit capacity of a new small and medium-scale flour production line is 1/3~3/4 lower than that of a large or extra-large-scale flour production line. The investment is lower if you repair and renovate the old plant and old equipment. Most of the small and medium-sized flour mills are gradually developed from small units and small factories
The sales targets of small and medium-sized flour mills are mostly foodstuffs, workshops, and sales retail outlets in villages and neighboring cities. Most of the products are sold directly and delivery service is provided. This reduces the intermediate links of sales and has a high-profit margin.
PINGLE 30-60TPD small scale flour milling plant
Due to the complexity of the flour milling process and the advanced flour milling machinery, large-scale flour mill projects inevitably require large investments. However, in most cases, the profit is considerable, as there is a high demand for wheat flour all over the world, especially in some regions such as India, Egypt, Algeria, Italy, Brazil, etc.
Large flour mills allow for automated and continuous flour production from raw material to packaged flour.
This multi-layer wheat flour mill is ideal for large-scale wheat flour production. Its advanced technology facilitates the production of various grades of flour as well as specialty wheat flour, processes that require simple and flexible adjustments to its complex cleaning and milling components.
Wheat flour mills of 200-500 tons/day are of large-scale production, usually with multi-story concrete building structures, and the main milling machine is a fully enclosed, low noise, low energy consumption pneumatic flour mill, equipped with ped and PLC control system.
The whole set of equipment is durable, and easy to operate and maintain, with high productivity and flour yield. Therefore, this wheat flour mill can be used to produce different grades of wheat flour as well as special flour.
Large mills have complex processes to control the grades so that multiple grades of flour can be produced. Other smaller mills are usually part of the vertical integration of larger manufacturing processes.
200-500TPD Large-scale Production Flour Mills
PINGLE is a reliable flour equipment manufacturer integrating scientific research, manufacturing, and trading, and has long been committed to the research, development and application of new technology in flour machinery. We are strong enough to provide you with a full process service to help you turn your investment vision into a realistic and profitable flour mill business. Contact us today for more details!
Some of the ideal wheat flour mills enable operators to minimise operating costs and ensure that the required quality of wheat is produced, thus guaranteeing optimum results.
Maize Flour Milling Plant | Wheat Flour Milling Plant |
10TPD Small Maize Flour Milling Line
| 30~60 tonnes/day wheat flour mills Small scale flour mills are designed to be beautiful and simple, yet highly efficient. Small footprint, low noise, no wearing parts. Low investment cost, high profit, suitable for all occasions Markets: small markets, supermarkets, country markets, Catering, restaurants, enterprises and school canteens, or family: can be processed for self-use flour milling machine It can be used to process wheat, corn, rice, millet and other grains to ensure high flour yield. Low temperature and low speed milling imitates the stone milling process, which really retains all the nutrients of the grains and ensures a delicate and sweet taste. Low power consumption and small size flexible mobility also increase its popularity The structure of the small flour milling unit is relatively simple. |
20TPD Maize Flour&Grints Milling Unit | 60~150 tonnes/day wheat flour mills |
30TPD Maize Flour Plant | 150~300 tonnes/day wheat flour mills |
100TPD Maize Flour Mill | 300~1000 tonnes/day wheat flour mills |
Send an inquiry now for project cost, process design, and equipment layout details!
The diversity of wheat products in our markets is a clear indication of the lucrative nature of the wheat industry. However, this does not mean that the field wheat flour industry is not competitive. As a result, wheat flour farming does not always guarantee the best results. So what can a wheat flour milling operator or investor do to ensure the best returns? Most of us would rightly rule out the production of quality wheat as the only way to achieve the above. The reality is that in addition to producing quality wheat flour, millers must also consider other important factors.
One of these key factors is the minimisation of the operating and production costs of the flour mill, which can be achieved by establishing the ideal wheat flour mill. Mills must consider flour milling equipment that can operate at maximum capacity while consuming relatively low power, as power requirements account for the highest percentage of operating costs in a milling operation. They should also consider fully automated flour mills that are low maintenance, easy to operate and have low labour.
The cost of a flour mill varies greatly due to different production capacities. If you are setting up a small mill flour mill, the cost will be much cheaper than a medium or large scale flour mill. Setting up a flour mill may require a lot of money, so if you don't have enough money but don't want to miss out on a profitable endeavour, you can search for the help of a bank loan or just to find a reliable partner who is also keen on the flour milling business.
PINGLE MACHINERY is a reliable and large-scale manufacturer in China, and we can make sure that our customers get all the equipment at factory-direct supply prices. It is very small for our small flour milling equipment. The fully automatic flour mill plant price ranges from US$1,600 to US$4,000. However, the prices are for reference only, please contact us for exact automatic flour mill plant price!
Although there are many flour mills in the market, the high demand for various types of flour makes it still profitable to start a flour milling business by setting up a small or medium sized flour mill.
Many people are interested in starting a flour mill business. However, they are ignorant about the detailed steps and prospective costs of setting up a flour mill plant. They are also curious to know how much money they can earn per year like a small scale flour mill. Here at PINGLE Machinery, we provide the information you may need such as Wheat Flour Mill Business Plan.
It mainly consists of two segments: wheat cleaning and flour milling. The detailed flour milling process is as follows
In the first stage, the wheat kernels are thoroughly washed to remove any foreign material that may be present and may vary with the product (such as weed seeds, stones or dust particles) or may damage the machine used. The washed material is then sucked up by means of an extractor to dry up any material which weighs less than the wheat kernels and which may have escaped the first cleaning stage.
The wheat is milled and arranged according to its protein content. It is ground through two large metal rolls (called crusher rolls) in the flour milling plant. The crusher rolls open the wheat kernel and separate the outer layer from the inner layer. The grinding stage of the flour mill production process produces three layers of material:
These pieces are then sifted and ground again using the same process to produce several types of flour grades.
The flour mill production process is designed to ensure that the best possible flour is produced. Each process is carried out by qualified teams who ensure a high level of hygiene measures are taken.
flour milling processing
Setting up a flour mill to produce wheat flour, maize flour, rice flour or other grain flour is very easy if you know how to go about it. This is because there are a lot of people who are not familiar with the appropriate flour mill, especially in the field of wheat flour mills. The good thing about a wheat flour mill is that it is easier to handle and maintain than other types of flour mills
There are some important things you need to consider when it comes to wheat flour mill setup. One of them is your expected production capacity, which is a key factor in determining which type of flour mill you should buy. This is because some wheat flour mills are very large while others are very small. In order for you to get the best type of machine, you have to find one that suits your needs.
Another important thing to consider in the wheat flour mill setup is the design. This is very important because you do not want to buy a machine that does not suit your needs. It is important to find out what features the machine has and what features you want. It is also a good idea to consider the operating system of the machine. This will help you determine how the machine works and runs.
The wheat flour milling process in a wheat flour mill generally includes a wheat cleaning process and a flour milling process, the details of the wheat milling process are as follows - 200TPD FLOUR MILL PLANT as an example.
flour milling plant layout
Getting Financial Support
Any business needs financial support before it starts. How much does it cost to buy a flour mill ? Is it necessary to take a loan or invest all the money in this business. For estimating the amount, it is better to have a better understanding of the local market as well as the global market where the flour mill business is profitable
Finding the right flour mill location
The right location of the mill is very important for the flour milling business. The right location of the mill should be easily accessible for the raw materials and the final packaged flour to be transported and shipped. Once the location is determined, it is time to get out the footprint of the flour milling plant . Generally, a complete mill layout should include a raw material storage area, a flour milling machine area, and a flour packing area.
Obtaining a flour milling licence
Obtaining a government licence or registering the mill with local authorities is also important for the success of a flour milling business. Ensuring that policies and flour production processes comply with local rules and regulations is a basic requirement for a flour mill.
Purchasing a flour mill
Once the above conditions are in place, it is time to consider how and where to obtain flour milling machinery. The choice of flour mill is closely related to capacity, investment costs, flour milling process, raw materials, etc. Therefore, it is not something that can be done overnight. Taking the time to choose the most reliable flour machinery supplier can help avoid many unexpected problems in the installation and operation of a flour mill, and reduce the cost of machinery purchases.
Operator training flour mill workers and safety education
For most flour mills, there should be more than one operator or worker producing flour. Once a flour mill is in operation, it is important that workers and operators are systematically trained and educated on safety. Not only do they need to be proficient with the equipment and machinery, but they also need to know how to add flour ingredients. Most four-mill machinery suppliers offer their customers training programmes and courses to help them get into the flour industry quickly and avoid many of the typical operational mistakes.
Developing a marketing strategy for your flour milling business
How to get the final flour produced to the direct customers is also a challenge for flour mill investors. If the local flour market has a low level of competition,then don't worry, the final flour product will sell very well. Some markets such as Nigeria, India, Pakistan, Uganda, Chile, Australia, Algeria, Ethiopia, etc. are very popular for flour milling business due to high demand and low competition.
flour mill plant outlook
When you are planning to start a flour mill business by building a flour mill, you can refer to the above tips and steps for a complete and workable flour mill business plan.PINGLE Machinery can provide customized flour mill business plan to start a flour mill business easily. If you are still confused, please contact us for more details as we have built many flour mill projects around the world. We believe that some of our experience is what you want!
Any business needs financial backing before it can begin. How much does it cost to own a flour mill? Will a loan be needed or just all the money invested in this business? For the estimated amount, it is best to better understand the local market for the flour mill business as well as the global profit market.
The right location of the mill is very important for the flour milling business. The right mill location should have easy access to raw materials as well as delivery and transport of the final packaged flour. After determining the location, it is time to leave the area covered by the flour mill. Generally, a complete flour mill layout should include raw material storage area, flour mill area, and flour packaging area.
Obtaining a license from the government or registering your mill with the local administration is also important for the success of your flour milling business. The basic requirement of a flour mill is to ensure that every policy and flour production process is in line with local regulations and legislation.
When the above conditions are in place, it is time to consider how and where to get flour milling machinery. The choice of flour mill is closely related to capacity, investment cost, flour milling process and raw materials. Therefore, it cannot be done overnight. Choosing the most reliable supplier of flour milling machinery takes time, which helps to avoid many unexpected problems in the installation and operation of the flour mill and reduces the cost of machinery purchase.
Many customers often do not know how to choose when choosing flour mill machinery in the face of many flour mill manufacturers. Some of these irregular manufacturers, because the quality of flour machinery is not high enough, so the price is relatively low, and the market order is chaotic, leading to the purchase of flour machinery users confused and entangled, do not know how to identify between these manufacturers and how to buy them. Here we give some advice to friends who want to buy flour machinery, hope it can help you buy the right flour machinery at low cost.
When buying flour machinery, users should not only consider its price, but also consider the various costs during the use of the machinery as well as the consumption of the machinery in the long run. Due to the poor quality and functionality of cheap flour machinery, the consumption of raw materials may increase during the use of the machinery after purchase, energy consumption is higher, and maintenance costs are relatively high, resulting in a shorter lifespan of the flour machinery. This set of factors may lead to a significant increase in the operating costs of the flour machinery throughout its life cycle.
In summary, the result of purchasing such flour machinery is uneconomic. Therefore, when purchasing flour machinery, users should not only be concerned about how much they will invest at one time, but must consider the economy and long-term comprehensiveness of the machinery. Under the premise of meeting the technical requirements, quality requirements and functional requirements of flour machinery, try to choose cheap flour machinery, and also consider its freight and other cost factors. In short, it is wise to choose economic flour machinery.
PINGLE is a professional manufacturer specializing in grain processing project manufacturing and installation with more than 20 years of experience. The main products include flour mill plants, wheat flour milling machines, and maize milling machines. Our products have been exported to 32 countries and regions such as Egypt, Ethiopia, India, Vietnam, Brazil etc. The International Trade Division sets up a sales dep., technical engineer dep., after-sales service dep. and documentation and logistical dep., which can manage engineer design, installation, and service with professional staff.
1) High efficiency cleaning equipment, including aspiration seperator, vibro sparator,destoner,dempener,disc cylinder selector.
2)Advanced flour milling equipment, including pneumatic control roller mill, electric control roller mill, square plansifter, purifier.
3) High precision flour packing machine from 5kg to 50kg.
Roller Processing Service
Type | Final Products | Power Requirement(KW) | Power Consumption/Per Ton(KW/h) | Capacity(Per ton of wheat/24h) | Workshop Dimension |
100TPD | 360 | 70-74 | 100 | 37*7.5*18.5 | |
120TPD | special purpose | 470 | 70-74 | 120 | 40*7.5*18.5 |
140TPD | flour | 560 | 68-72 | 140 | 41*7.5*19 |
160TPD | Grade I | 650 | 68-72 | 160 | 47*7.5*19 |
200TPD | Grade II | 740 | 65-71 | 200 | 49*7.5*19 |
220TPD | Standard | 850 | 65-71 | 220 | 49*12*22.5 |
250TPD | (Co-production) | 960 | 65-71 | 250 | 51.5*12*23.5 |
300TPD | 1170 | 65-71 | 300 | 61.5*12*27.5 | |
350TPD | 1210 | 65-71 | 350 | 61.5*12*27.5 | |
400TPD | 1675 | 65-70 | 400 | 72*12*29 | |
500TPD | 1950 | 65-70 | 500 | 87*12*30 |
flour mill plant project | video |
Cameroon 200TPD Wheat Milling Turnkey Project | https://youtu.be/NGVbyaP3HJc?si=_UZcEa6be8HKl_qB |
Russia 180TPD Wheat Milling Turnkey Project | https://youtu.be/7hQkQToWpDA?si=VUZwcRaVDEg4yeTu |
Tajikistan 600TPD Wheat Milling Plant | https://youtu.be/vpNIQTdhuqE?si=Sqi0v4oB06Kf3mFt |
Ethiopia 220TPD Wheat Milling Turnkey Project | https://youtu.be/SUzm8TsWhGg?si=kjmB8V0wkyZVAIf0 |
Uganda 160TPD Wheat Milling Plant | https://youtu.be/IXmLQWODuOY?si=TE2AtLZxJxe6a8yW |
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