Wheat Cleaning Processing machine

Pre-cleaned drum separator

Typically, this separator is installed in the grain receiving line. It is used to separate coarse impurities contained in the grain at the pre-cleaning stage, such as straw particles, string, paper, wood chips, corn leaves and cobs. The use of this machine reduces the burden on downstream machines and conveyor belts to protect them from operational failures and damage. The feed enters the drum via an internal chute and is conveyed along the internal area of the perforated metal screen, with the intact grain being discharged through a separate outlet and the separated coarse contaminants flowing into a second receiving hopper - providing a separate exhaust connection.

Vibratory separators

Vibratory separators remove coarse and fine impurities from grain and similar granular products. When equipped with a tail-end suction channel or TFXH air circulation suction, the combined function also removes low-density particulate contaminants.

The separator contains two screen panels, each with two separate screen frames containing the correct screen material for the application. The ball cleaner is mounted on the screen frames. The drive is driven by two unbalanced vibration motors and the vibratory separator has a wide range of adjustment for precise separation.

Rotary separators

Rotary separators are used to separate impurities of various sizes from a wide range of seeds, grains, pulses and similar granular products. The machine consists of freely oscillating metal components connected to a base structure by means of a flexible suspension. Two removable and easily inspected wooden screen frames are fixed within the body section, with the upper screen separating the product from large impurities and the lower screen separating the smaller screened material. The separator is suitable for all product cleaning and only requires replacement of the screen frame holes. Often, the machine is connected to an extractor, such as the TFDZ Tail End Extractor Channel or the TFXH Air Circulation Extractor, to further eliminate lighter particles present in the product.

Gravity Selector

The Gravity Selector continuously separates stones and similar heavy impurities from the grain stream and grades the grain into light and heavy fractions. The machine has two sieves on the working surface: the first sieve divides the wheat stream into light and heavy portions; the second sieve separates foreign matter heavier than the grain, such as stones, glass and metal fragments. The drive comes from two unbalanced vibrating motors, which can be extensively adjusted. A separate exhaust device is required to ensure that the vibrating screen maintains fluidization.

Gravity Stone Remover

Gravity Stoner Removers are used for the continuous removal of stones and heavy debris from granular product streams. The inlet is equipped with a valve controlled dosage to regulate the flow of granular product into the machine. The product is uniformly distributed by vibration from the inclined selector table and suspended by an updraft generated by an external aspirator, causing it to flow to the lower end. Under the influence of the special configuration of the selection surface, the heavier particles move towards the outlet located at the upper end of the machine, while the lighter particles are sucked up by the updraft and thus carried to the exhaust system and the filter collector.

Gravity selector with air circulation system

This gravity selector with air circulation system can be used to continuously separate stones and heavy impurities from the grain stream and to classify the grain into light and heavy fractions. It is equipped with a closed-circuit air circulation system and can be installed in any plant without connection to the main exhaust system, ensuring savings in initial capital and ongoing operating costs.

Air Circulation Extractor

Air Circulation Extractors are used to clean granular products to eliminate foreign matter, dirt and generally lighter particles. The elimination of such impurities is achieved by air extraction, where the air must be purified in a continuous process. The Air Circulation Extractor tends to eliminate the need to use filters, or at least reduce their required size, by incorporating a separate internal cyclone separation system. The machine consists of a vibrating feed assembly suspended on a flexible support and an adjustable suction channel, whose flexibility allows it to be adapted to any operating condition. The product is distributed throughout the suction channel and is surrounded by an airflow which lifts it up and carries the lighter parts upwards. A cyclone cell with an aerodynamic core separates the air from the dust, which is collected using a worm gear and discharged through a rotary airlock. Clean air is recovered by the machine's extractor. The clean product falls into the lower hopper and is discharged through the rotary seal. The initial separation process can be inspected through wide illuminated goggles located on the side of the extractor.

Vertical Aspirator

The vibrating Vertical Aspirator is used in the cleaning of granular products to eliminateGrain and Seed Vertical aspirator nz foreign objects, clods and lighter particles. The machine is made up of a vibrating feed hopper suspended from flexibility arms which allows its adaptation to varying operating conditions.  The lighter parts are lifted by a current of air which surrounds the product along the entire width of the aspiration channel, and are carried upwards. The cleaned product falls into the lower outlet. On request the machine can be fitted with a collection hopper and magnetic safety device to retain any ferrous objects, installed underneath the machine. The separation process can be checked by a wide illuminated visor placed on the front of the aspirator. The aspirator comes in two versions according to the type of use: N-type for cleaning and L-type for pre-cleaning.

Intensive Scourer

The Intensive Scourer is used in the cleaning of wheat to eliminate the cortical part of the grain and also may be used in de-germination of maize within milling applications. The scouring of the product is performed by friction, caused by the centrifugal force created by the rotary movement of the beaters on the reel, between the grains themselves and between the grain and the scourer cover. The cleaned product is discharged at the opposite extreme of the machine from the inlet, while the screenings, which pass through the cover, are transferred into the collection hopper fitted to the base. Any dust caused by the turbulent flow of the product being treated is eliminated by the external exhaust fan and separate filter collection system

Grain and Seed Combi-cleaner

separates grains according to the particle size

sorts grains according to the specific gravity

as a de-stoner to remove the stone, glass bits, metal, etc

as an aspirator to remove lightweight impurities

as a classifier to grade the main product

This machine features a space-saving design with a single housing for the five process operations. The central aspiration connection can combine with this machine to separate the low-density particles such as dust, hulls, chaff and shriveled kernels. Experience gained in this field confirms that this machine achieves outstanding performance characteristics and ease of operation.

The Combi-Cleaner is suited to modern processing applications where space-saving and optimized performance is called for.

Impact Centrifugal Destroyer

The Impact Centrifugal Destroyer is used in the cleaning of cereals or flour before packaging, to eliminate any insects and eggs present.  The operation of the machine is based on the impact of the material against the pins of the rotor which spins at high speed. The product, subject to centrifugal force makes forceful contact with the peripheral collision ring, ensuring the total destruction of all infecting organisms. The material thus treated then falls into the outlet cone and is sent to the collecting system. In the FDMZ model, for low-level output, the directly coupled motor is available in various speeds according to the material to be treated. The FDMZ model, in which the motor driven by cogged belts, is built exclusively to treat large volumes of flour. Both models, on request, can be made for installation in a pressurized pneumatic line. Various versions are available for alternative applications including scouring of cereal grains, impact milling etc.

Indent Cylinders

The Indent Cylinder battery can achieve the accurate separation of round and long impurities from grain, within flour, oat, rice and specialty cereal cleaning plants as well as within grain and seed dressing plants, where high capacity, precise separations are called for. These indent cylinder machines are mostly used for the separation of foreign kernels or product grading classification.

This series of cleaning/classifying machines is available in a variety of configurations to suit particular applications within the wide range of industries that the units are suited to.

Wheat Milling Processing Equipment

Grain and Seed Roller mill

The Roller Mill, used for milling of hard and soft wheat, durum wheat and barley, is available in two versions: semi-automatic and fully automatic. The load-bearing structure is made up of solid highly-resistant steel support columns and a central electro welded body, which acts as a divider. In the semi-automatic version, the product is distributed by hydraulically-controlled adjustable-speed feed rolls, and an aluminum gate, which both distributes and regulates the inlet of the product to the rolls. The milling is performed by highly-quality horizontal spinning grinding rolls, which are dynamically balanced, easily-dismountable, and are fitted with a high accuracy adjusting device. The attachment and detachment of the grinding rolls and of the cleaning scrapers is performed by an electro-pneumatic system. Power is transmitted to the grinding rolls by cogged poly “V” belts. An electronic control system involving all moving parts guarantees, when required, the automatic shutdown of the machine. The Roller Mill is used for the milling of wheat and other products with the feed system being regulated by vertical capacitive probes, placed on the inlet hopper to allow digital control of the level of product. Grinding rolls: diameter: 250 mm; length: 800, 1000, 1250mm; surface hardness: from 450 to 520 HB; RPM: from 350 to 650 according to passage; Average consumption of compressed air at 6 Bar: 30 NI/h; Maximum power applicable with single motor: 22 kW for breaking, 37 kW for reduction passage.

 Plan Grain Sieve

The Plansifter is used for the classification of milled grain products and, more generally, for precision sifting. The machine is made entirely from high – elasticity co-efficient steel and is made up of modular elements, which are bolted together: two sifter units: a central housing in which the motor and the eccentric control are installed; and two lateral crossbeams which allow its suspension from an external structure, using flexible rods. Each unit can be divided into two, three or four channels. Wooden sifter frames are inserted inside each channel, according to the type of sifting of the product, and are solidly fixed from above using a screw-tightening device. The product to be sifted crosses a succession of calibrated self-cleaning cloths with planular rotational movement provided by an eccentric counterweight. The flow arrangement is according to the production and the flow-sheet requested. The channel inlet can be single or double, according to the number of products; furthermore, there are a maximum of eight outlets, 120/140 mm in diameter, according to the output of the machine. The sifter box frames and the sifting loose frames and the internal face of the channels are all made from high-quality seasoned wood, and all parts in contact with the product are covered in plastic laminate.

Semolina Purifier

The Purifier is one of the main machinery items incorporated in wheat flourmills. This machine is applied for purifying and grading semolina and middlings in semolina and flourmills. An advanced design and sophisticated manufacturing process, ensures high quality, reliability and optimum operational performance. The machine is made up of two suspended sifter sections driven by two motorized vibrators with each section containing three overlapping rows of aluminum sieves. At the inlet, a feeding device spreads the semolina, which, due to the vibrations produced by the motorized vibrators, slowly cross the surface to the sifter trays.  Here the product is exposed to an ascending current of air which lifts and eliminates the lighter bran material. The division of product is carried out, according to its granulometry, by the various gradings of the sifters; the larger parts are eliminated, while the semolina, free of impurities, is carried to preset outlets, according to the specific qualitative characteristics desired.

Twin Section Plansifter

The Twin-Section Plansifter is a compact and light-weight machine which can be easily installed anywhere. It is suited for product grading in a wide variety of industries, such as flour milling products, feed milling products, maize milling products, foodstuffs and products of the chemical industry. Experience has proven the suitability, reliability, easy operation and minimum maintenance features contained in the machine. The plansifter is made up of a main assembly, overlapping wooden frames, caged in a metallic base which oscillates due to movement of a flywheel driven by an electric motor, and an external structure which is supported by flexible suspensions. The sifting is performed in successive passages of the product over calibrated self-cleaning cloths, positioned according to the type of sifting and mounted wooden loose frames installed in the screen frames. The frames and the sifting frames are made from high-quality seasoned wood, and all parts in contact with the product are covered in plastic laminate.

Mono - Section Plansifter

The Mono-Section Plansifter is a compact and lightweight machine which can be installed easily anywhere. It is applied for product grading in a wide variety of industries, such as flour milling, feed milling, maize milling, foodstuffs and related products and the chemical industry. User experience has approved the machines versatility, suitability, reliability, easy operation and minimum maintenance within a wide range of applications

Pilot Mill

The Pilot Mill is a fully automatic laboratory test mill for rapid milling of production equivalent test flours. Multiple grinding is carried out by fixed corrugated rolls. The separation of the products is achieved in a two-section sifter. The flours produced by this machine are equal to those obtained on a commercial mill. This machine provides information on milling properties and potential yield of the particular wheat sample. It not only serves milling companies for testing and blending, but is also a standard equipment in numerous scientific institutions and laboratories.

Vertical Vibrating Turbo Sifter

The Vertical Vibro Sifter is used in the selection of flours which are particularly fine and difficult to treat, or as a bran finisher brush in the cleaning of flours in which there are bran residues to be eliminated.  The machine is made up of a welded sheet metal cover, inside of which a vertical beater-holding rotary reel is installed. This is enclosed with wire mesh which, in the flour-version of the machines supports the calibrated selection cloth, or the perforated sheet in the bran brush version. The machine can be a single unit with one reel only, or double with two reels for bran only. The product to be treated enters in the lower part of the machine, where the beater-holding rotary reel distributes it along the internal surface of the cover. The fine product passes through the cover, falling into the collection bin, while the overtails are carried by the paddles towards the upper outlet. The machine rests on elastic supports which together with the centrifugal movement, allows for vibrations to ensure the cleaning of the cover and of the internal screen surface.

Vertical Bran Finisher

The Vertical Bran Finisher detaches adhering endosperm particles from the bran thus increases the flour extraction rate in the mill. This unit is excellent where high capacity throughputs are desired

Weighing and Bagging Machine

The Weighing and Bagging Machine is a combined weighing and bagging system to serve the bagging operations of powdery materials. It includes a high capacity bagging scale, feeder, bagging table, bag shaker, sewing line and transfer conveyor

Grain processing Weighing machine

Suited for automatic weighing and totalizing flow measurement of granular and powder products within cereals and related process installations. The weigher design incorporates load cell operation and reliable electronic and pneumatic components for high capacity and accurate flow measurement. Models to suit capacities 18-38 m3/hr

Horizontal Bran Finisher 

The horizontal Bran Finisher detaches adhering endosperm from the bran thus increasing the flour extraction rate in the mill. The simple, compact design ensures its smooth operation, low-power consumption and minimum maintenance.

Impact Mill

The centrifugal Impact Mill is widely used within the flour milling industry for reduction of milling products. In particular, it is used in the mills to help with the refining of milled passages following the roller mill, characterized by clean semolina and refined streams with the absences of bran impurities. The impact reduction or milling is achieved through the high speed of the rotor inside the machine. The product, entering axially, falls onto the rotor and gains a large quantity of kinetic energy, which propels it through five sets of impact beaters, two fixed on the cover and three on the rotor. At the outlet of the rotor, the feed product, unaltered in its structure and still moving at very high speed, is carried along the bottom of the casing towards the tangential outlet pipe. Supplementary regulation of the air-product mix at the outlet allows overload-free operation and, therefore these mills can be incorporated into pneumatic conveying lines. Compact and versatile, the impact mill can be either floor-mounted or suspended from the ceiling.

Inclined Intensive Dampener

The Inclined Intensive Dampener is used for the uniform damping of cereals before milling to assist in the absorption of water. The cereal grain, entering the feed section tangentially, is dampened by a nozzle placed on the cover and mixed by a screw section mounted at the beginning of the rotor. The paddles fixed onto the remaining part of the rotor complete the mixing process by conveying the product towards the outlet. The ability to adjust the slope of the conveying section allows the mixing time to be regulated. The damping process can be controlled by a capacitive sensor flow detector with a manually-controlled flow meter, or, on request, by an automatic damping assembly, made up of an electronic humidity probe with flow-rate detector at the inlet bin and a microprocessor-controlled meter box for water dosing.

Automatic Grain Dampening Machine

The spray dampener is incorporated within grain processing installations to provide supplementary in-line water addition. The operation is automatic with a magnetic sensor detecting the material flow to apply a mist of water per the programmed application and rate called for. Machine capacity range is from 5-15 MTPH

Rice and Oat Milling Equipment

The Rubber-Roll Huller is a machine that combines the functions of paddy de-hulling and separation. It separates the flow into 2 fractions: paddy kernel and hull. The advanced design ensures this machine achieves a high hulling rate, high head rice yield, low power consumption and easier maintenance

Vertical Rice Whitener

The Rice Whitener is the main machine used to produce white rice.  It is the perfect equipment to obtain a top-quality rice product. The machine is equipped with an aspiration system to fulfill two tasks very efficiently: cooling the rice and thereby reduces breakage and supporting the conveying of the bran out of the milling chamber into the exhaust system. Available as either emery roll or iron roll operating system

Rice and Oat Polisher

The Rice Polisher allows the production of virtually dust-free rice with a smooth and bright surface. The advanced design ensures the polish to give a high yield with gentle operation.